Chisels & Punches

Chisels and punches cut, shear and mark metal. They are struck rather than driven by hand, so the tool and the hammer must be matched, and the edge condition determines both the result and the safety.

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Buying guide: Chisels & Punches

Cold chisels cut and shear metal. The cutting edge is ground to an angle that depends on the material — a sharper angle for softer metals, a blunter angle for hard steel, because a fine edge chips under impact. Chisel type follows the cut: flat chisels for shearing, cape chisels for narrow grooves, diamond-point for cleaning corners, round-nose for oil grooves.

Punches mark and locate. Centre punches mark hole locations; prick punches mark a scribed line; pin punches drive out pins and rivets; taper punches align holes; knockout punches cut holes in sheet metal and electrical boxes. Each is sized to the work.

Safety is a real concern with struck tools. Mushroomed heads — where repeated hammering has spread the head — throw fragments. The head should be dressed back to shape or the tool replaced. Eye protection is mandatory, and the correct hammer weight matters: too light and the chisel bounces, too heavy and the edge chips.

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